Aluminium Die Casting
High-pressure and gravity die casting capabilities support the production of complex aluminium components across demanding automotive applications.
- HPDC: 100-tonne to 1,650-tonne presses
- GDC: Tilting gravity die casting
Making complex mobility
structures lighter
Lightweighting combines aluminium die casting, tooling, precision machining, surface finishing and assembly to deliver complex components and solutions for ICE and EV architectures.
LIGHTWEIGHTING
Complex forms. Efficient structures
Aluminium die casting enables complex geometries and integrated component designs while supporting weight-conscious vehicle architectures. Lightweighting brings together casting, tooling, machining, finishing and assembly capabilities through an integrated manufacturing route.
CONNECTED CAPABILITIES
Technology & Capabilities
Tool Design & Development
In-house tooling capabilities support die design and development for complex casting applications.
Precision Machining
Machining capabilities support dimensional accuracy and finishing requirements for cast components.
Surface Finishing
In-house powder coating and other secondary processes provide additional finishing capabilities within the manufacturing ecosystem.
Assembly
Integrated assembly capabilities enable finished components and assemblies to be delivered through a connected production route.
PORTFOLIO
Products & Solutions
Lightweighting supports complex aluminium component applications across evolving vehicle architectures.
Aluminium Die-Cast Components
Complex cast components manufactured for demanding automotive applications.
Machined Components
Precision-machined aluminium components produced to application-specific dimensional requirements.
Integrated Components & Assemblies
Cast, machined, finished and assembled solutions delivered through an integrated manufacturing route.
Representative product imagery comes from the HRPTL presentation. Final technical names should be confirmed against the approved catalogue.
Engineering the complete casting route
From initial design through finished assembly, the manufacturing process brings together engineering, simulation, tooling and production capabilities. Casting simulation and process engineering support the development and optimisation of complex components before production.
- 01Design
- 02Simulation
- 03Tooling
- 04Casting
- 05Machining
- 06Finishing
- 07Assembly
Manufacturing for casting complexity
Secondary Processes
Shot blasting, ultrasonic washing, vibro finishing, impregnation and casting stress relieving support component quality and finishing requirements.
Surface Finishing
In-house powder coating capability provides an integrated route for selected component applications.
Process Technology
Vacuum systems, in-mould temperature control and jet cooling support controlled die-casting processes.
Built for evolving vehicle architectures
Lightweighting capabilities support complex aluminium applications across established ICE platforms and emerging EV architectures, where component integration, geometry and weight efficiency are increasingly important.