Built for the systems
that move power

Precision-forged, machined and assembled solutions support power transmission across established and evolving vehicle architectures.

DRIVETRAIN

Precision engineered for the systems that move power

Forging, precision machining and assembly capabilities support demanding engine, transmission and drivetrain applications across automotive and mobility platforms.

CONNECTED CAPABILITIES

Technology & Capabilities

ENGINEERING

Design and simulate

3D modelling, forging and casting simulation, gear analysis, CAD/CAM and FEA.

TOOLING

Prepare production

In-house die design and manufacturing, die sinking, VMC, CNC lathe, EDM and wire-cut.

FORMING

Create the component

Hot, warm and cold forging, billet preparation, temperature-controlled presses and reduce rolling.

MACHINING

Achieve precision

CNC turning, turn-mill, VMC, honing, grinding, broaching, spline rolling and gear hobbing.

TREATMENT

Develop performance

GCN+O, mesh belt furnaces, normalising, induction hardening, sealed quench and surface coating.

VALIDATION

Verify requirements

CMM, gear, form, roughness, material, torque and endurance testing.

Operators at the crankshaft machining line on the plant floor

Forming and machining at industrial scale

Hot and warm presses range from 600T to 2500T; cold forging presses range from 100T to 1000T. The presentation also lists 800+ CNC turning and turn-mill machines, 90+ VMCs, 40+ broaching machines, 25+ honing machines and 20 CNC grinding machines.

PORTFOLIO

Products & Solutions

Transmission mainshaft with gears
Splined output shaft
Splined input shaft
Flanged pinion shaft
Spur gear shaft
Flanged axle shaft
Flanged drive shaft
Flanged output shaft
Differential assembly with crown wheel
Differential case assembly
Differential housing
Spiral bevel crown wheel
Bevel gear
CV joint assembly
CV joint outer race
Tripod spider
Forged yoke
Link rod
Flanged hub assembly
Companion flanges
Machined drive plate
Differential cover
Forged crankshaft
Connecting rod

Representative product imagery comes from the HRPTL presentation. Final technical names should be confirmed against the approved catalogue.

Manufacturing

An integrated manufacturing ecosystem brings together forging, machining, heat treatment, tooling, testing and assembly, enabling greater process control across the production cycle.

  1. 01Forging
  2. 02Machining
  3. 03Heat Treatment
  4. 04Testing
  5. 05Assembly
Engineer measuring a component with a height gauge on a surface plate

Quality & Testing

Quality is embedded across the manufacturing process through dimensional, material and functional validation. Capabilities include advanced metrology, CMMs, gear testing, roundness and roughness measurement, material testing, functional testing and in-house calibration.

CONNECT WITH HIGHWAY ROOP

Let's build the next programme together

Tell us what you are looking to build, improve or scale, and connect with the Highway Roop team.